ArcStack Forge
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ArcStack Forge: AI-first refinery layout, estimating, and CAD automation

Build the Bid Before the Competition Can Scope It

ArcStack Forge is an AI-first service from the ArcStack portfolio for refinery, chemical, and industrial layout teams. Generate defensible Phase 1 / Phase 2 estimates, full cost breakdowns, material takeoffs, and accurate CAD-style renderings from early project inputs.

Phase 1 / Phase 2 estimate packages
Total Installed Cost breakdowns
Material takeoffs and line lists
2-minute optimization runs

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CAD-ready 2D / 3D exports Automated MTO, BOM, and TIC Tunable industry-practice rules

Demo model

AI-optimized catalytic reforming process train

The 3D model shows a refinery unit where feed is routed through heat-recovery exchangers and a reformer, then through separator, recycle, compression, product, cooling water, steam, flare, controls, and utility systems.

Full layout, routing, CAD, and cost optimization completes in about two minutes, then can be tuned repeatedly for new assumptions.

Executive-ready AI

See how ArcStack Forge turns early scope into a boardroom-ready AI initiative.

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The Fastest Path From Concept to Defensible Scope

AI accelerates the front end. Engineering-aware automation turns the result into layout, routing, estimating, and CAD deliverables your team can review, tune, and stand behind.

Layout, Routing, and Estimating in One Loop

ArcStack Forge models equipment placement, shared pipe runs, rack corridors, routing tiers, material quantities, and install cost together. That means the layout is not just pretty; it is connected to the economics of the job.

Bid-Ready Outputs

Produce estimate narratives, line lists, TIC summaries, MTO reports, CAD exports, and visual packages that help teams qualify opportunities faster.

Greenfield and Brownfield

Start with a blank site, an existing plant, a constrained plot, or brownfield tie-ins. Model the layout around real boundaries, setbacks, utility access, and routing corridors.

Rules You Can Trust, Controls You Can Tune

Default distance rulings are based on industry layout practices and practical separation logic, but ArcStack Forge is not a black box. Tune spacing, access, maintenance, pipeway, and owner-specific standards without rebuilding the workflow. Full optimization typically completes in about two minutes, so teams can run alternatives again and again as assumptions change.

Owner standards, site constraints, and project assumptions stay configurable.

Need an AI story your operations and finance teams will both understand?

We will show you how ArcStack Forge connects AI adoption to measurable layout, cost, estimating, and CAD output.

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Built for teams that cannot afford slow scoping

The tool your competitors hope you do not have.

ArcStack Forge compresses weeks of preliminary layout, estimating, and review work into a repeatable AI-first workflow. As one service in the ArcStack portfolio, it helps teams compare alternatives, pressure-test assumptions, and walk into bid meetings with a credible technical and commercial story.

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AI-First Project Intake

ArcStack Forge turns early PFDs, P&IDs, equipment lists, sketches, and project constraints into structured layout inputs so teams can move from concept to defensible scope fast.

Cost Breakdowns Built In

Generate Total Installed Cost estimates, material takeoffs, line designation tables, pipe quantities, bend counts, and Phase 1 / Phase 2 estimate support in the same workflow.

Accurate CAD Renderings

Export synchronized 2D plot plans, 3D CAD-style models, piping routes, rack geometry, and visual review assets your estimating, engineering, and sales teams can use immediately.

Industry Practice, Fully Tunable

Default spacing and separation rules are grounded in refinery layout practice, but every owner, EPC, geography, risk profile, and site standard can be tuned indefinitely to match the job.

Make Every Early Layout Count.

Contact us today for a demo and free consultation. We will walk through your project goals, show the workflow, and help you see where ArcStack Forge can compress layout, estimating, and review cycles.

Contact Us

Schedule a demo and free consultation for your next greenfield or brownfield project.

info@arcstack.ai

We typically respond within 24 hours.